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Aluminum forging is a process that involves shaping aluminum using compressive forces applied through dies or molds. The process is used to create a wide range of parts and components used in various industries, including aerospace, automotive, construction, and more. Aluminum forgings are valued for their high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity, making them ideal for use in many applications.

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Aluminum forging is a process that involves shaping aluminum using compressive forces applied through dies or molds. The process is used to create a wide range of parts and components used in various industries, including aerospace, automotive, construction, and more. Aluminum forgings are valued for their high strength-to-weight ratio, corrosion resistance, and excellent thermal conductivity, making them ideal for use in many applications.

CT Forge is a leading provider of aluminum forging services, offering a wide range of capabilities to meet the needs of customers in various industries. With over 20 years of experience in the field, CT Forge has established a reputation for producing high-quality aluminum forgings that meet or exceed customer expectations.

The Aluminum Forging Process: Step by Step

Step 1: Billet Preparation
The first step in the aluminum forging process is billet preparation. A billet is a cylindrical piece of aluminum that will be forged into the desired shape. The billet is usually pre-heated to a temperature between 700°F and 800°F to make it more malleable. Pre-heating the billet also reduces the amount of force required to shape it during the forging process.

Step 2: Lubrication
After the billet has been pre-heated, it is lubricated with a special lubricant. Lubrication is important because it helps reduce friction between the billet and the forging die. The lubricant also helps prevent the billet from sticking to the forging die, which can cause defects in the final product.

Step 3: Forging
The next step in the aluminum forging process is forging. The billet is placed between two dies that are shaped to the desired form. The dies are then pressed together with a hydraulic press, which applies compressive force to the billet. The compressive force causes the billet to flow and fill the shape of the dies.

Step 4: Cooling and Trimming
After the billet has been forged into the desired shape, it is cooled to room temperature. The cooling process helps to harden the aluminum and increase its strength. After the part has cooled, it is trimmed to remove any excess material and to ensure that it meets the required dimensions.

Step 5: Heat Treatment
Heat treatment is a process that involves heating the part to a specific temperature and then cooling it at a controlled rate. Heat treatment helps to improve the strength, durability, and other mechanical properties of the aluminum part.

Step 6: Machining
The final step in the aluminum forging process is machining. This involves cutting, drilling, and otherwise shaping the product to the exact specifications required by the customer. This step is crucial because it ensures that the final product meets the customer's requirements and can be used in their specific application.

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